Case Studies

Deployed on the factory floor, not just the slide deck

A sample of systems Trisun Intelligence has engineered, installed and supported for manufacturing clients.

Flagship

Vision Inspection

Detects the presence, correct placement and order of PCB components during production, with real-time OK/NG counts on a live dashboard.

85% reduction in rework

95% fewer placement errors

35% faster inspection throughput

Real-time fault alerts

Traceability

Precision weld-dot marking and vision-based verification for axle final inspection, ensuring correct production-line origin and traceability.

100% elimination of line mix-ups

40% faster QA cycles

30% lower rework costs

Robotics

Automates clip insertion into plastic or metal parts via bowl-fed robotic pick and press, for automotive trim and appliance assembly.

45% increase in throughput

60% lower labour requirement

<2% defect rate

IoT & Inventory

IoT-powered real-time tracking and LED-guided navigation inside industrial stores and warehouses, cutting retrieval time and misplacement.

70% faster item retrieval

98%+ inventory accuracy

60% improved picker productivity

Dimensional Measurement

Captures length, width, thickness, hole count and hole position of brake pads for quality control and compliance, within ±0.25 mm tolerance.

±0.25 mm measurement accuracy

Automated hole count validation

Continuous proactive monitoring

Special Purpose Machine

Custom-built press machine for high-accuracy cutting and trimming of insulation, rubber, plastic and electrical components.

40% faster cutting cycle

50%+ reduction in manual trimming

Quick die changes for multi-product lines